By design, a synchronizer is used as a cone brake to
match the speeds of various components inside the
transmission so that they are "synchronized" in relation
to the speed that the parts are moving. When this is
being done correctly the transmission will shift without
any grind or crunch as you complete the shift.
Also by design,
a synchronizer will block the driver from
completing their shift into any gear, and for that matter,
even make shifting into any gear in the first place
difficult if the speed of the clutch disc, input shaft &
various other components doesn’t match the speed of the
gear they are shifting into. The synchronizers are
designed to block the shift for the reason that if they
didn't it would just crash the engagement teeth on the
sleeve and on the gear which will lead to lots of damage
and the shifting would get worse and worse till it won't
even want to stay in gear.
Synchronizers are not designed or capable of dealing with
a clutch that doesn’t have enough release. If you are
having trouble getting into any gears while the car is
running or are experiencing blocking or “notchy” shifting;
you must check your clutch, making sure that it's properly
adjusted or you will cause damage to the synchronizers. It
is sole responsibility of the driver and/or installer to
make sure that the clutch is properly adjusted so that is
has sufficient release to allow the synchros to do their
job without the clutch disc dragging on the
flywheel/pressure plate assembly. Understand that the
synchronizers are not capable of dealing with the task of
trying to slow down the engine to the synchronized speed
of the transmission and oftentimes the synchronizer ends
up getting damaged by the driver who is hell bent on
stuffing it into gear and they will need replacement.
It is crucial that your clutch is operating properly,
with sufficient release to allow the clutch disc, input
shaft & various other components to be “free” from the
engine’s rotating speed thus allowing them to slow down
and match the speed of the gear you are shifting into.
Transmission synchronizers, like brake pads, will
require some time for their surfaces to fully bed-in. Do not shift a new
or freshly rebuilt transmission fast or at high rpms for this bed-in
process requires that you drive the car gently and shift normally,
without excessive force. Understand that you want
to allow the synchronizers a little extra time to develop their full
contact finish which provides the most friction and ultimately the best
shift quality. This process takes a few hundred miles of city driving,
where you are shifting through the gears often. Rush this process by
shifting the hell out of it and your transmission will not shift as well
as it could have. Take your time and fully read this
page.
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